Neoprene Faced Phenolic Gasket Kit

Neoprene Faced Phenolic Gasket Kit Manufacturer — Two Variants, Soft-Seal Flange Isolation, ASME B16.5 & Cathodic Protection

What "Neoprene Faced" Actually Means — and What It Does Not

Phenolic Carries the Voltage. Neoprene Carries the Seal.

Neoprene faced phenolic is not a different phenolic grade. It is a laminated phenolic core with a soft neoprene sealing layer bonded to both faces. The phenolic does the electrical work — 500 V/mil dielectric strength, 25,000 psi compressive — and the neoprene does the surface work. A rigid plain phenolic gasket sits on a rough or pitted flange face; the neoprene layer deforms into it at much lower bolt load. That is the entire point of this material family: sealing tolerance, not higher temperature or higher pressure. The neoprene face does not make the kit suitable above its temperature ceiling — it makes it suitable for imperfect flanges below it.

Neoprene faced phenolic flange insulation gasket kit soft seal over phenolic core, ASME B16.5 cathodic protection, Kaxite manufacturer
Neoprene faced phenolic gasket — soft sealing face over a phenolic dielectric core.

Two Variants — Pick the One That Matches the Job

Variant 1 — Central Gasket

Neoprene Faced Plain Phenolic Flange Insulation Gasket Kit (KXT 1002)

The Type E full-face central gasket, supplied as the gasket only. For maintenance, replacement, or when sleeves and washers are already in place.

  • Type E full-face geometry; same OD as the flange
  • Precision-cut bolt holes
  • 500 V/mil dielectric; 25,000 psi compressive
  • Temperature approx. +80°C
  • ASME B16.5 dimensions
  • MOQ 10 sets; 7–15 days
Variant 2 — Complete Kit

Neoprene Faced Phenolic Gasket Kit (Complete)

The full four-component dielectric barrier: central gasket, sleeves, washers and steel back-up washers. For new installations and full-kit replacements.

  • Type E full-face or Type F raised-face
  • Sleeves + insulating washers + steel washers included
  • 500 V/mil dielectric; 25,000 psi compressive
  • Temperature −54°C to +79°C
  • ASME B16.5; Class 300 reference
  • MOQ 50 sets; 7–15 days

The Temperature Ceiling Is the Constraint — Read It Before Anything Else

Neoprene Faced Phenolic
Approx. +79°C to +80°C — this family
Plain Phenolic
−54°C to +104°C — rigid, no soft face
G10 Glass Epoxy
−196°C to +150°C — high dielectric, high cost
VCS (very critical service)
API 15,000 psi — different sealing architecture

The neoprene face is the limiting factor. Below approximately +80°C, the soft face seals better than rigid phenolic on imperfect flanges. Above that temperature, the neoprene degrades — the correct answer is not a thicker neoprene faced kit, it is a plain phenolic kit (to +104°C) or a G10 kit (to +150°C). For higher-temperature requirements, see the Type E plain phenolic isolation kit page for the rigid alternative, or the VCS very critical service kit where pressure exceeds Class 300.

When Neoprene Faced Is the Right Answer — and When It Is Not

Choose neoprene faced phenolic when…
The flange face is rough, pitted or slightly warped, the service temperature is below approximately +80°C, the pressure class is ASME Class 300 or lower, and sealing integrity matters more than the last few degrees of thermal margin.
Choose plain phenolic instead when…
The flange is well-machined, the service temperature is between +80°C and +104°C, and the dielectric requirement is covered by 500 V/mil without a soft sealing layer.
Choose G10 instead when…
The service temperature exceeds +104°C, the bolt load is high, the joint is under cathodic protection on a pipeline, or moisture and long service life drive the specification. G10 is the correct material at 800 V/mil and −196°C to +150°C.
Move to VCS when…
The pressure exceeds Class 300, the flange is RTJ and mismatched to a raised-face flange, or the service is acid gas / H2S / CO2 where a soft-seated phenolic kit is not the appropriate architecture.

Shared Specification — Both Variants

Phenolic core dielectric strength 500 V/mil
Phenolic core compressive strength 25,000 psi
Sealing faces Neoprene, factory-bonded to both sides of the phenolic core
Operating temperature Approx. +79°C to +80°C, depending on variant; confirm at inquiry for exact duty
Pressure reference ASME Class 300 standard
Flange dimensions ASME B16.5
Standard thickness 1/8″ (3.2 mm) for flange-kit service
Variants Type E plain central gasket; complete kit with Type E or Type F body

For the matching G10 insulating washer as a standalone replacement, see G-10 glass epoxy washer. For the matching sleeve, see G10 insulation sleeves. For the full isolation kit family, see flange insulation gasket kits.

Procurement Specification — What to Send Us

This is a family, not a single catalog SKU. To quote correctly, please state at inquiry:

1. Variant: Type E plain central gasket, or complete kit (sleeves + washers + steel back-up washers). 2. Flange facing: FF or RF. 3. Flange standard and size: ASME B16.5 nominal pipe size; or DN equivalent. 4. Pressure class: Class 150 / 300 typically; confirm if higher. 5. Service temperature: must be below the neoprene ceiling of approximately +80°C. 6. Quantity: MOQ 10 sets for the plain central gasket; 50 sets for the complete kit. 7. Destination market and any standard requirement (ASME B16.5 reference, cathodic protection specification, etc.).

For standard configurations, lead time is 7–15 days. Custom sizes and OEM packaging are quoted separately with confirmed timing.

Buyer FAQ

What is the difference between the two neoprene faced phenolic variants?
The KXT 1002 variant is the Type E full-face central gasket only, for replacement or when sleeves and washers are already in place. The complete kit variant supplies the full four-component barrier — gasket, sleeves, insulating washers and steel back-up washers — and is available in Type E full-face or Type F raised-face configuration. The dielectric material is the same in both; the difference is what is included.
Neoprene faced phenolic vs plain phenolic — which should I specify?
Neoprene faced when the flange surface is rough, pitted or slightly warped and the service temperature is below approximately +80°C. Plain phenolic when the flange is well-machined and the service temperature runs to +104°C. The geometry can be the same (Type E); the material choice is the decision.
What is the actual temperature limit of the neoprene face?
Approximately +79°C to +80°C depending on the variant — confirm the exact duty at inquiry. Do not treat this family as a high-temperature substitute for plain phenolic (+104°C) or G10 (+150°C). If the duty approaches the ceiling, the correct answer is to change material, not to specify a thicker neoprene faced kit.
Does the neoprene face lower the dielectric strength of the gasket?
No. The dielectric strength of the assembly is determined by the phenolic core — 500 V/mil, 25,000 psi compressive. The neoprene face is a sealing layer, not a dielectric layer. It does not weaken the electrical performance of the kit.
Can I order the central gasket only, or do I have to buy the complete kit?
Both are available. The Type E plain central gasket (KXT 1002) has an MOQ of 10 sets; the complete kit has an MOQ of 50 sets. If the existing sleeves and washers are intact, the plain central gasket is the correct replacement. If the whole joint is being re-insulated, the complete kit is the practical choice.
Can neoprene faced phenolic be supplied for cathodic protection on ASME B16.5 flanges?
Yes — the standard configuration is dimensioned to ASME B16.5 and supplied with the sleeves and washers needed for the dielectric barrier. Confirm the flange size, pressure class and service temperature at inquiry so the correct variant and material grade are quoted.

Send your variant requirement, flange size, pressure class, facing type and service temperature. Engineering team confirms the correct neoprene faced configuration and returns quotation with lead time.

Request Neoprene Faced Kit Quotation
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  • The KXT 1002 is a Type E full-face isolation kit for cathodic protection, with one material change: the phenolic core carries factory-bonded neoprene faces on both sides. The neoprene provides a soft, conformable sealing surface that closes minor flange imperfections and surface roughness that a rigid plain phenolic gasket cannot bridge. The phenolic core maintains 500 V/mil dielectric strength and 25,000 psi compressive strength. Dimensions to ASME B16.5. The trade-off is temperature: neoprene limits continuous service to approximately +80°C, versus +104°C for plain phenolic. ISO 9001; MOQ 10 sets, 7–15 day lead time.

  • A complete flange insulation kit, not just a gasket. Kaxite supplies the neoprene faced phenolic central gasket together with insulating sleeves, insulating washers and steel back-up washers — the full dielectric barrier that stops cathodic protection current from bridging the flange. The phenolic carrier provides 500 V/mil dielectric strength and 25,000 psi compressive strength; the neoprene faces seal at low bolt load. Temperature range −54°C to +79°C, pressure up to ASME Class 300. Type E full-face and Type F raised-face configurations to ASME B16.5. ISO 9001; MOQ 50 sets, 7–15 day lead time.

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